Process Capabilities
Rev. B 
 

*    ISO 9001:2000 Certified

*    Workmanship to IPC-A-610 - Class II & Class III

*    PCBA, Cable and Mechanical Assembly; Programming, Test & Debug: Box Build & Calibration

*    Concept, Prototype, NPI, & “On-Shore” Product Configurations

*    Consignment, Bulk Consignment, Partial Turn Key, and Full Turn Key Manufacturing Models

*    Logistics and Materials Management -  Purchasing, Cost Reduction, Distribution Fulfillment

*    Surface Mount Assembly

*    Pb Free SAC 305 & SAC 405 and Pb Sn63/Pb37 in No-Clean & Water Soluble Flux Packages
*    Single and double sided solder paste and/or epoxy process – single or combined process
*    Intrusive and Standard SMT Process
*    Thermal curing or processing profiles
*    POP (Package-on-Package Process); Pre stacked POP down to .4m. - Developing Inline Process
*    Machine placement - Maximum Placements per hour ~ 171,000 CPH
*    Maximum PCB Size – 21.5” X 23.5”
*    Component Size - 0201 & up
*    BGAs to 0.4mm(16mil) pitch production ; CSPs 0.25mm(10 mils) pitch proto
*    Material Handling -Bulk, Strip, Reel, Stick, Trays and Gel/Waffle packs        

*    Thru Hole Assembly, Touch Up and Second Operations

*    Water-Soluble and No-Clean soldering fluxes
*    Sn63/Pb37 Wave Soldering - Maximum PCB width ~ 15.5”*    SAC 305 and Sn63/Pb37 Selective and Hand Soldering
*    Standard and on-BGA rework

*    BGA Rework and Processing

*    Moisture Conditioning Bake and Vacuum Sealing
*    Sn63/Pb37 and Pb-free BGA Removal, Site Prep and/or Replacement
*    Sn63/Pb37 and Pb-free BGA Re-balling
*    Sn63/Pb37 and Pb-free BGA Repair and Package Modification (subject to requirements)
*    POP Removal / Replacement / Reball - Developing Process for Top Part Replacement Only

*    Inspection and Test

*    AOI and Microscope Inspection
*    Flying Head Probe
*    Test and Calibration labor for Customer Supplied Test Systems
*    Test Modifications and Improvements for Customer Supplied Test System
*    Some Tester Design and Test Methodology development

*    Engineering Process Support

*    DFM Analysis and component/assembly defect or failure RCA
*    Pb-Free, Sn63/Pb37 and other alloy Soldering Process Development
*    Assembly Process Development – Design, Mechanical Assembly and Cleaning Methods
*    X-Ray (Planar 5 micron resolution) for BGA Inspection & PCB/PCA Defect Analysis
*    Power –on, Hot-Cold Temp Cycling Environmental Chamber available